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> to people saying the cap is the weak point: 9/10 times it's the bottom that gives in first.

It may be the case for a typical water bottle but thermoses have much larger caps. The maximal force that a cap can hold is proportional to its perimeter (~r), the force itself is proportional to the area of the cap (~r^2) and the pressure. So larger caps can blow off by lower pressure. I would bet that for a thermos the weak point is the cap.



Do the amount of splines and their distances away from each other have anything to do with it?




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